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Tooling for Injection Moulds

Prototype and Production Tooling for injection moulding with minimal lead time to enable functional testing and produce high precision plastic components.

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About Soft & Production Tooling

Marcopolo’s state-of-the-art Tool Room is equipped to provide comprehensive soft and production tooling solutions for prototyping, pre-production runs and full scale manufacturing. The dedicated facility is managed by experienced technicians who have produced 1,000+ tools till date.

The Tool Room is supported by an in-house Design team, capable of part and mould design, DFM and Mouldflow analysis, and generation of 2D drawings for manufacturing. The Design team is experienced with VisiCAD, Siemens NX, Creo and Moldex 3D that enables them to offer high quality design and analysis for the production of precise components.

The collective strength and team work enables Marcopolo to design and develop complex moulds in significantly lower turnaround time and cost than production tooling.

Soft & Production Tooling

Machinery Overview

High Precision Milling

Bed Size : 500 x 500 x 300 mm
Speed : 40,000 RPM
Tolerance : +/- 0.02 mm
Application : High precision Tools and Components

Small Bed Size

Bed Size : 500 x 500 x 300 mm
Machines : 9
Tolerance : +/- 0.02 mm

Medium Bed Size

Bed Size : 1000 x 1000 x 500 mm
Machines : 10
Tolerance : +/- 0.02 mm

Large Bed Size

Bed Size : 2000 x 2000 x 1000 mm
Machines : 5
Tolerance : +/- 0.02 mm

EDM Machines

Machines : 5
Types : CNC, ZNC
Max Workpiece Dimension : 1000 x 500 mm
Tolerance : +/- 0.02 mm

Conventional Machinery

Types : Surface Grinding, Lathe, Radial Drill, M1TR

Visual Measuring Machine (VMM)
Coordinate Measuring Machine (CMM)

Types : Fixed Bed, Faro Arm, Scanning

Key Projects

case-study
Bicycle Accessory Mass Production and Assembly

Producing, Assembling and Exporting a Bicycle Accessory to Netherlands in Consumer Packaging for Direct Sale in store

case-study
Auto Plastic Parts Prototype Tooling

Exporting Five Precision Plastic Components to a US-based Tier-1 Supplier’s Plant in Mexico

case-study
Twin Degassing Tank Functional Prototype

Built functional prototypes of a twin degassing tank in PP by developing and assembling three injection molded parts using the hot plate welding process

Industries Served

Marcopolo thrives on pushing the boundaries of innovation across a multitude of industries and forms a bridge that connects ideas to reality.