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Machining

From prototype to low-volume production, meeting tolerances up to ±0.02mm for mission-critical components.

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Cost-Effective Low-Volume Machining

Why Choose Marcopolo for Machining?

Low Lead Time
Low Lead Time

Fast turnaround, enabled by in-house programming, setup, and multi-material stock.

machining
Diversity of Materials

We machine plastics, metals, and even specialised materials like Ciba Wood to suit your product’s functional needs.

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Complex Geometries Delivered

We replicate casting-grade geometries, including undercuts, fillets, and wall transitions, using subtractive techniques.

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Micro Milling for High Precision Parts

Using 40,000 RPM machines and cutters as small as 0.1 mm, we manufacture miniature and high-precision parts in both metals and plastics.

Prototyping and Small Batch Production

Complex Prototypes & Low-Volume Production – Engineered for Perfection

VMC & EDM

Advanced machines for making critical machined components, equivalent to Moulded and Casted part quality.

Micro Milling Capability

High Speed VMC with 40,000 RPM and up to 0.1mm cutter diameter to enable very high accuracy machined parts for high tech applications.

In-House Design

Prompt support for DFM, bridge design, fixture design, and part design improvements.

Post Processing

Powder coating, passivation, anodising, and other post-processing technologies are available to deliver a complete solution.

Ferrous and Non-Ferrous Metals, Alloys, Superalloys

Machined prototypes in all metals for prototyping for casted / forged components, and batch production of machined parts.

Engineering Plastics: ABS, Nylon, POM (Delrin)

Functional prototypes in engineering plastic to enable desired testing before production tool kick-off.

High-Performance Plastics: PEEK, ULTEM, PTFE

Suitable for aerospace, medical, or high-temperature parts that demand strength, dimensional stability, and chemical resistance.

Ciba Wood

Ergonomic models, 1:1 scale models and display models through Ciba Wood machining and high quality surface finishing.

Tight Tolerances (Up to ±0.02 mm)

Ideal for mission-critical components, mating parts, and dimensionally-sensitive applications like aerospace and medical devices.

Surface Finish up to Ra 0.8 µm

High-quality finishes achieved directly off the machine, suitable for cosmetic parts or post-processing-ready components.

Batch Production Without Tooling

Perfect for 1-100 parts, allows low-volume production without committing to expensive injection or casting tools.

Re-machining of Existing Production Parts

Allows minor design changes or ECN implementation by modifying existing parts, saving tooling costs and delays.

Note: All parts undergo form/fit validation with optional CMM inspection reports and visual inspection to customer specs.

Precision Engineering Meets Material Versatility

High-Quality Machined Parts for Prototyping & Low-Volume Production

At Marcopolo, we combine advanced CNC machining capabilities with deep engineering expertise to deliver precision-machined prototypes and end-use components in both metals and high-performance plastics. Whether you need a one-off test part or small-batch production, our in-house tool room ensures tight tolerances, repeatable quality, and fast turnaround times.

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Faster Iterations. Smarter Production

How Leading Companies Are Scaling With Our 3D Printing Solutions

Get Effective Tooling Delay with Low-Cost Production Parts

Testimonials

What Our Clients Say?

Thanks for your great support in completing all the mold trials within the planned time. We were able to show the samples to customer this week.

We would like to express to you our warmest admiration for your unfailing service to us as one of our regular supplier for Soft Tooling. We greatly appreciate your efficiency in providing best products and services. You have always delivered our orders within the time frame and you have given us supplies that are of the best quality. Our counterpart has gained the confidence & appreciated the parts which delivered within stringent timeline. Thank you very much for the support & efforts the team has taken for the project !!

It is appreciable you are fulfilling our requirement for CNC machined components with good quality within minimum timeline.

On behalf of the entire team at Hanon, I would like to express our sincere appreciation for your exceptional efforts in developing the Project tools within such a short lead time. Your dedication and hard work have been instrumental in delivering high-quality parts that have exceeded our expectations. Your ability to meet such a tight deadline while maintaining excellent quality has directly contributed to the successful delivery of the project to our customer. We deeply value your support and commitment to ensuring that all requirements were met efficiently.

I wanted to take a moment to express my heartfelt gratitude for the commitment demonstrated by you & your teams which have made a significant impact on how your team supported us on the coating of the Grill Add On part. This special effort to meet our needs has not gone unnoticed. The willingness to go the extra mile has enhanced the flavour of our friendship and collaboration.

Your commitment to excellence is evident in every detail, and it greatly contributes to our operations. Thank you for your dedication and hard work. We look forward to continuing our successful partnership.

At the outset , we would like to extend our sincere appreciation for your valuable contribution towards aggregate development for building the BMGE 2025 (Auto Expo) Exhibits. Your contribution played a vital role in the success of this occasion. The quality of your services & support was noted and greatly appreciated by all. Without your unconditional & relentless efforts , it would not have been possible to deliver these vehicle exhibits at BMGE 2025. We once again appreciate you & your complete team’s support and look forward to continue our collaboration.

We would like to express our appreciation and sincere gratitude for your exceptional efforts for the development & delivery of the needed 3D parts as per requirement for the OEM Board of Directors Proto Build in time which enables us to deliver the assembled parts in time to the customer. OEM communicated the motivating feedback for the overall Proto Build. We appreciate your exceptional efforts towards this proto build to make it happen in time.

I would like to take a moment to sincerely appreciate your dedication and hard work in successfully completing the CCB Modification project well ahead of the committed timeline, all while maintaining the expected quality standards-despite the complexity of the scope of activities involved.
Today, we successfully completed the assembly of 18 car sets, and I am pleased to report that no issues have been observed. The fit and finish of the IP have been impeccably maintained, showcasing the team's exceptional attention to detail and commitment to excellence.
Once again, thank you all for your outstanding efforts and teamwork. Truly a great job!

Automotive Tier-1

We are writing to extend our sincere gratitude for your exceptional efforts in meeting and exceeding our development targets for N600 project.
Your dedication to timely deliveries and firm commitment to quality have been influential in helping us achieve our goals.
We truly value the partnership we share and look forward to continuing this successful collaboration and reaching new milestones together.
Thank you once again for your outstanding support and expecting the same pace for upcoming projects also.

Automotive Tier-1

Thank you, Aditya and team, for reaching this important milestone. Your efforts have enabled us to proceed with part submission to our customer tomorrow.
This accomplishment is a strong step forward and will surely open up further business opportunities.
Please extend our appreciation and best wishes to Biplab and all team members who contributed to our success.

Automotive Tier-1

We sincerely appreciate your outstanding effort in completing the proto moulds for four parts within just five days and ensuring they were ready for the trials.
Your dedication played a crucial role in helping us meet our customer commitments and maintain their satisfaction.
let's keep the momentum going and continue achieving success together!

Automotive Tier-1

In continuation to below Email from Surender, we from Minda Managemant also appreciate your and Marcopolo Team's Extended Effort for your contribution in fulfilling customer requirement.
With your support we able to submit the samples on target with in very limited time. We also appreciate the component quality we received in first trial. Customer also recognized this effort.
Please continue the same and support in fulfilling future requirements also.

Automotive Tier-1

We sincerely appreciate the extended support provided by Biplab and his team in ensuring the timely delivery of the Docking Unit housing and assembly.
Our customer has also acknowledged and appreciated the prompt submission of these parts.
We hope that achieving this milestone will pave the way for future project collaborations.

Automotive Tier-1

I would like to appreciate you and your team for put all effort to make this proto succeed
Please work on the feedback given during our meeting to cater the future projects.

Automotive Tier-1

With today inwarding, Marco polo has completed all parts supportability for GSR Projects. Appreciate your support for last 8 months for both vacuum and soft tools parts.

Automotive OEM
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Do you support short-run or batch production?

Absolutely. We deliver low volumes (1–100 parts) without tooling investment. It’s great for ECNs (Engineering Change Notices), R&D trials, and pilot production / pre-production batches.

How precise are your machined parts?

We achieve tolerances of ±0.02 mm, depending on geometry and materials. It’s ideal for precision parts, jigs, and production validation.

Can you machine complex or casting-style parts?

Yes. We replicate casting-level features like fillets, transitions, and hollowed forms using multi-axis setups and fine tools.