Prototype to Pilot, Launch to Low-Volume Production to Batch Production: Marcopolo offers a comprehensive solution for Medical Device companies, tailored to their specific production needs. From large device covers to small high-precision components, we offer the most suitable manufacturing process to deliver high-quality components.
Solving Medical Device Dev Challenges
Right Manufacturing Technology and Material for Every Component
Low-Volume Production for Large Enclosures
Using RIM (Reaction Injection Moulding) for production (of diagnostic machines and instrument housings), 10–30 parts/month.
Biocompatible & High-Performance Plastics
We process advanced polymers needed for medical compliance, thermal resistance, and mechanical performance.
Cost-Efficient Tooling for Short Runs
Soft tools engineered with production intent help reduce tooling investment by up to 50% (perfect for early-stage or niche products).
Flexible MOQs to Match Market Demand
We support low-volume or on-demand production based on your product lifecycle.
Precision Prototypes with Aesthetic Finish
Prototypes with smooth surface finish, colour matching, and logo printing to simulate final production.
Full-Service Contract Manufacturing
We offer ultrasonic welding, ultrasonic cleaning, laser etching, part assembly, and packaging to streamline your supply chain.
What We Do
Full-Cycle Development: From PoC to Production-Ready Parts
Rapid Prototyping
Using FDM, high-resolution 3D printing, and vacuum casting for form-fit-function validation.
Tool Room & Injection Moulding
In-house Design, Tool Room and Moulding Shop to enable manufacturing scaling up for any product.
RIM for Large Part Manufacturing
Low-volume manufacturing of large enclosures and medical machinery housings.
Contract Manufacturing Infrastructure
Assembly stations, welding setups, and packaging areas for the delivery of clean-ready parts.
Biocompatible Materials
Injection Moulding grades specifically engineered and certified for Medical Devices, such as PC, TPU, PP, LDPE, ULTEM, etc.
High Performance Plastics
PEEK, ULTEM (PEI) and other high-performance plastics are meant for high-tech medical devices.
Polyurethane
Reaction Injection Moulded components for device covers, with engineered material from Japan, Germany and France.
Engineering Plastics
ABS, PP, PC-ABS, PC, POM, Nylon and other engineering plastic grades are widely used for high-volume production.
Custom Colour Development
Customised Masterbatches, Pre-Coloured Materials, and High Quality Painting to meet your brand’s aesthetic needs.
Laser Etching, Screen Printing
Engrave or print logos and labels on the components with Laser Etching, Pad / Screen / UV Printing.
Ultrasonic Cleaning
For components to be used in sterile environments.
Assembly & Ultrasonic Welding
Child part assembly and ultrasonic welding to deliver a ready-to-use component or sub-system.
Overview
Your Partner for Patient-Safe Manufacturing
Marcopolo leverages its 25+ years of expertise to provide medical device innovators and manufacturers with precision parts, validated materials, and clean-ready manufacturing workflows. We help our clients expedite regulatory approval and patient-ready deployment.
Ready to Prototype or Manufacture Your Medical Device?
Testimonials
What Our Clients Say?
Leverage Full-Cycle Device Development with Compliant Materials
Get high-quality parts without high MOQs or manufacturing delays
Get a QuoteStart PrototypingWhat types of medical device parts can you prototype?
We prototype casings, housings, control panels, grips, and mounts, with materials suitable for functional testing and compliance checks.
Do you offer biocompatible or sterilizable plastics?
Yes. We process biocompatible materials, like PEEK, PPSU, and medical-grade ABS, for both prototyping and low-volume production.
Can you produce large enclosures in low volumes?
Absolutely. Using Reaction Injection Moulding (RIM), we produce 10–30 large parts per month, ideal for diagnostic equipment or imaging units.
Do you provide part assembly or post-processing?
Yes. We offer ultrasonic cleaning, welding, assembly, and finishing services such as printing, laser marking, and packaging.
What biocompatible materials are available for medical device injection molding?
Marcopolo’s medical device injection molding are specifically engineered and certified for Medical Devices, such as PC, TPU, PP, LDPE, ULTEM, etc. We also process PEEK, ULTEM (PEI), and other high-performance plastics for high-tech medical devices.
Can medical device prototyping support regulatory submissions?
Yes. Our medical device prototyping provides device history records (material certificates), dimensional inspection reports (CMM/VMM), and process parameter documentation – all to support your internal quality system and regulatory submissions.
What is medical device injection molding?
Medical device injection molding is a precision manufacturing process producing biocompatible components (PEEK, ULTEM, PC, etc.) with ±0.02mm accuracy and full material traceability.
What is medical device prototyping?
Medical device prototyping parts in biocompatible materials using 3D printing, vacuum casting, or soft tooling – including dimensional inspection reports.
What materials are used for medical device injection moulding?
Marcopolo’s injection moulding grades for medical devices include PC, TPU, PP, LDPE, ULTEM, etc. We also process PEEK and other high-performance plastics for high-tech medical device applications
How fast is medical device prototyping?
1-3 days for 3D printed prototypes. 7-10 days for vacuum casting. 2-6 weeks for soft tooling prototypes.
Does Marcopolo provide documentation for medical device prototyping?
Yes. Medical device prototyping includes material certificates, dimensional inspection reports (CMM/VMM), and process parameter documentation, provided as per client requirements.