Design Engineering and Tooling solutions for Functional Prototypes, Low Volume Production and Mass Production in low lead time.
Beyond Standard Tooling
Why Choose Marcopolo for Soft & Production Tooling?
2–6 Week Lead Time for Soft Tools
Start production or testing faster with soft tools ready in as little as 2 weeks, without compromising on accuracy.
In-House Design & Engineering Team
From DFM to Moldflow, Tool Design to ECNs, every step is reviewed by experts using VisiCAD, Creo, Siemens NX, and Moldex3D.
Capacity to Deliver Up to 20 Tools/Month
Robust internal operations with agile teams enable scale without delays, even across diverse industries.
Experience Across Sectors
Trusted by automotive, medtech, electronics and industrial companies for both prototyping and production tooling.
Speed Meets Accuracy
From Concept to Production: Tailored Tooling Solutions for Your Needs
In-House Design + Mouldflow Simulation
We are your Design partners, offering complete support from DFM to Moldflow to Tool Design, suggesting design improvements as well.
Large Tool Machining Capacity
Our wide range of advanced Tool Room machines enables faster machining with high precision.
Tool Assembly Shop Floor
Team of seasoned Tool Makers with experience to assemble Soft and Production Tools with Hot Runner and Automation systems.
In-House Moulding Shop
Our In-House Moulding team complements the Tool Room with manufacturing expertise, and provides seamless execution of trials and production.
Aluminum
Used for low-cost functional prototyping applications, especially for large tools (up to 1000T machines).
EN31, P20 Steel
Soft Tool or Low Volume Production Tools in unhardened steel for production in advanced engineering polymers.
P20 HH, H13, STAVAX
Hardened production steel tools made as per customer specification, with standard parts procured from industry-leading manufacturers
Functional Prototypes in Production Material
For real-world testing with no compromise in performance, assembly, or regulatory validation.
50% Reduction in Cost and Lead Time
Soft Tools reduce investment and lead time by 50% compared to Production Tools for low-volume production needs.
Texturing and Finish as Required
Production Tools and even Soft Tools can be post-processed for the desired finish and texture as per 2D requirements.
Fully Traceable ECN Support
The in-house team manages tool updates and engineering changes with version control and documentation.
CMM, VMM, Faro Arm, and Laser Scanning
Dimensional inspection done in-house with traceable reports and GD&T compliance.
First Article Inspection & Tool Validation
Each tool undergoes QC with sample shots validated before moving to batch production.
Critical Tolerance Reporting
Supports industries requiring sub-±0.02 mm accuracy for aerospace, automotive, or medical use.
Soft & Production Tooling Solutions
High-Precision Tooling for Functional Prototyping and Production
Marcopolo delivers high-precision soft and production tooling solutions for injection moulding, helping you bridge the gap between design and manufacturing. We have a team of seasoned Tool Makers who have developed 1,300+ tools and in-house design capabilities for DFM, Part Design, Mouldflow analysis, and Tool Design.
We specialise in creating soft tools with a 2-6 week lead time for functional testing and pre-series production, as well as robust production tools for low to medium volume production. Our experience enables agility in delivering tooling-up parts in up to 50% less lead time and cost.
Faster Iterations. Smarter Production
How Leading Companies Are Scaling With Our 3D Printing Solutions
Test Your Design with Confidence for Manufacturing
Testimonials
What Our Clients Say?
Tooling That Powers Progress
We create moulds that match the precision, compliance, and scale your industry needs.
Schedule a CallExplore ServicesWhat's the difference between soft tooling and production tooling?
Soft tooling uses aluminium or silicone moulds for low-volume runs (50–500 units) and pre-production validation, while production tooling involves hardened steel moulds for mass production (10,000+ units). We help you choose the right option based on your volume, budget, and timeline.
How long does it take to make an injection mould?
Using our in-house design and machining capabilities, most soft tools are ready in 7–14 days, while production tools take 3–6 weeks, depending on complexity. This allows you to validate your design quickly before committing to large-scale tooling.
Can I get Mould flow analysis before making the tool?
Yes, we offer full moldflow simulation to predict material flow, cooling time, weld lines, and potential defects. This helps you optimise the mould design before cutting metal, reducing rework and improving first-pass quality.