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Low Volume Production for Heavy Machinery

We empower OEMs and engineering teams to transform designs into durable machines, from single-piece functional prototypes to low-volume production of rugged components. Marcopolo specialises in high-performance plastics, large-part prototyping, and flexible tooling strategies.

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Solving Heavy Machinery Challenges

Engineering-Grade Solutions for Industrial Applications

automotive
Low-Volume Production for Plastic and Metal Parts

We offer soft tooling, RIM, and CNC machining to deliver durable, end-use components at a lower cost compared to traditional high-production methods.

machining
Metal-to-Plastic Conversion

Leverage high-strength engineering plastics to reduce component weight and cost, without compromising structural integrity.

automotive
Reduced Tooling Costs for Small Batches

Short-run tooling designed to production standards helps lower initial investment by up to 50%.

injection-moulding
MOQ Flexibility Based on Demand

We support short runs, pilot builds, and legacy part manufacturing, with no MOQ constraints.

3d-printing
Single-Piece Prototypes for Large Parts

With large-format 3D printers and silicone moulding, we deliver functional, full-scale prototypes in one solid part.

What We Do

Scalable & Cost-Efficient Prototyping for Heavy Equipment OEMs

Large-Bed 3D Printing & Silicone Moulding

Build large components in a single piece for validation and form-fit checks.

Soft Tooling & RIM for Mid-Volume Production

Produce parts in batches of 10–1,000 with a rugged finish and high dimensional accuracy.

Machined Plastic & Metal Parts

These are used for complex geometries or legacy part replacements.

Injection Moulding for Repeat Runs

Supports small-to-medium production runs for long-term part consistency.

Nylon, Glass-Filled Nylon, ABS, PC

Used for housings, shields, and ruggedised exterior parts.

PEEK, PEI, PPS

High-performance polymers for strength, thermal stability, and metal replacement.

TPE, PU (via Vacuum Casting)

Elastomeric parts are used for seals, gaskets, dampeners, and grips.

Engineering Plastics for Metal Replacement

Custom materials for weight reduction and corrosion resistance in non-structural parts.

Pad / UV / Screen Printing

Print logo and labels as per standards on plastic components.

Mechanical Assembly

Production and assembly of multiple parts into one component or sub-system.

Global Supply Chain

Contract Manufacturing for all global locations and exports as per requirements.

Overview

Machinery for Heavy-Duty Performances

Marcopolo helps heavy machinery manufacturers streamline R&D and reduce costs with plastic part prototyping, metal-to-plastic conversion, and low-volume production suited to industrial applications. We help OEMs innovate faster without sacrificing performance.

marcopolo-Heavy-Machinery

Need Large Prototypes? We Can Print It in Days!

Testimonials

What Our Clients Say?

Thanks for your great support in completing all the mold trials within the planned time. We were able to show the samples to customer this week.

We would like to express to you our warmest admiration for your unfailing service to us as one of our regular supplier for Soft Tooling. We greatly appreciate your efficiency in providing best products and services. You have always delivered our orders within the time frame and you have given us supplies that are of the best quality. Our counterpart has gained the confidence & appreciated the parts which delivered within stringent timeline. Thank you very much for the support & efforts the team has taken for the project !!

It is appreciable you are fulfilling our requirement for CNC machined components with good quality within minimum timeline.

On behalf of the entire team at Hanon, I would like to express our sincere appreciation for your exceptional efforts in developing the Project tools within such a short lead time. Your dedication and hard work have been instrumental in delivering high-quality parts that have exceeded our expectations. Your ability to meet such a tight deadline while maintaining excellent quality has directly contributed to the successful delivery of the project to our customer. We deeply value your support and commitment to ensuring that all requirements were met efficiently.

I wanted to take a moment to express my heartfelt gratitude for the commitment demonstrated by you & your teams which have made a significant impact on how your team supported us on the coating of the Grill Add On part. This special effort to meet our needs has not gone unnoticed. The willingness to go the extra mile has enhanced the flavour of our friendship and collaboration.

Your commitment to excellence is evident in every detail, and it greatly contributes to our operations. Thank you for your dedication and hard work. We look forward to continuing our successful partnership.

At the outset , we would like to extend our sincere appreciation for your valuable contribution towards aggregate development for building the BMGE 2025 (Auto Expo) Exhibits. Your contribution played a vital role in the success of this occasion. The quality of your services & support was noted and greatly appreciated by all. Without your unconditional & relentless efforts , it would not have been possible to deliver these vehicle exhibits at BMGE 2025. We once again appreciate you & your complete team’s support and look forward to continue our collaboration.

We would like to express our appreciation and sincere gratitude for your exceptional efforts for the development & delivery of the needed 3D parts as per requirement for the OEM Board of Directors Proto Build in time which enables us to deliver the assembled parts in time to the customer. OEM communicated the motivating feedback for the overall Proto Build. We appreciate your exceptional efforts towards this proto build to make it happen in time.

"I would like to take a moment to sincerely appreciate your dedication and hard work in successfully completing the CCB Modification project well ahead of the committed timeline, all while maintaining the expected quality standards-despite the complexity of the scope of activities involved.
Today, we successfully completed the assembly of 18 car sets, and I am pleased to report that no issues have been observed. The fit and finish of the IP have been impeccably maintained, showcasing the team's exceptional attention to detail and commitment to excellence.
Once again, thank you all for your outstanding efforts and teamwork. Truly a great job!"

Automotive Tier-1

"We are writing to extend our sincere gratitude for your exceptional efforts in meeting and exceeding our development targets for N600 project.
Your dedication to timely deliveries and firm commitment to quality have been influential in helping us achieve our goals.
We truly value the partnership we share and look forward to continuing this successful collaboration and reaching new milestones together.
Thank you once again for your outstanding support and expecting the same pace for upcoming projects also."

Automotive Tier-1

"Thank you, Aditya and team, for reaching this important milestone. Your efforts have enabled us to proceed with part submission to our customer tomorrow.
This accomplishment is a strong step forward and will surely open up further business opportunities.
Please extend our appreciation and best wishes to Biplab and all team members who contributed to our success."

Automotive Tier-1

"We sincerely appreciate your outstanding effort in completing the proto moulds for four parts within just five days and ensuring they were ready for the trials.
Your dedication played a crucial role in helping us meet our customer commitments and maintain their satisfaction.
let's keep the momentum going and continue achieving success together!"

Automotive Tier-1

"In continuation to below Email from Surender, we from Minda Managemant also appreciate your and Marcopolo Team's Extended Effort for your contribution in fulfilling customer requirement.
With your support we able to submit the samples on target with in very limited time. We also appreciate the component quality we received in first trial. Customer also recognized this effort.
Please continue the same and support in fulfilling future requirements also."

Automotive Tier-1

"We sincerely appreciate the extended support provided by Biplab and his team in ensuring the timely delivery of the Docking Unit housing and assembly.
Our customer has also acknowledged and appreciated the prompt submission of these parts.
We hope that achieving this milestone will pave the way for future project collaborations."

Automotive Tier-1

"I would like to appreciate you and your team for put all effort to make this proto succeed
Please work on the feedback given during our meeting to cater the future projects"

Automotive Tier-1

With today inwarding, Marco polo has completed all parts supportability for GSR Projects. Appreciate your support for last 8 months for both vacuum and soft tools parts.

Automotive OEM
Impact Across Industries

Pushing Product Development Boundaries

Tested to Fit, Form, and Functionality Components in Days!

Get production-grade plastic parts without overinvesting in tooling

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What types of heavy equipment parts can you prototype?

We prototype engine covers, pump housings, shrouds, guards, brackets, and panel enclosures. These parts are built with high-strength engineering plastics and are suitable for real-world mechanical testing.

Can you produce large prototype parts in a single piece?

Yes. Using large-format 3D printing and silicone moulding, we produce full-size, single-piece plastic prototypes, ideal for large components that require form-fit testing.

Do you offer metal-to-plastic conversion services?

Absolutely. We help engineering teams replace metal with high-performance polymers like PEEK, PEI, and glass-filled Nylon to reduce weight, cost, and corrosion risk.

What’s the minimum order quantity (MOQ) for production parts?

We offer flexible MOQs for short-run or on-demand manufacturing. Whether you need 10 parts or 1,000, we scale production to match your product lifecycle and demand.