From rapid prototyping to functional testing and pre-series production, we accelerate automotive innovation with high-precision, cost-effective plastic components tailored to each system’s performance needs.
Solving Automotive Challenges
From Prototypes to Pre-Series Production
Reducing Development Time
Large-capacity production enables clients to develop and validate parts with up to 50% reduction in lead time.
Functional Parts for Testing & Vehicle Homologation
Injection-moulded parts from soft tooling using production-intent materials for endurance testing and compliance.
Cost-Effective Prototyping
Silicone moulding solutions to produce near-production quality parts for early prototype builds without high tooling costs.
System Level Understanding
Expertise in individual systems ensures that parts meet functional and assembly requirements.
Pre-Series Production
Supply of parts from soft tools helps keep your timelines intact when production tooling faces delays.
Highly Aesthetic Display Models
Scaled or full-size models with showroom-quality finishes for boardrooms, exhibitions, and media display.
What we do
Everything You Need For Automotive
What We Do
Your “One-Stop” Partners: Prototyping to Scalable Production
3D Printing
Rapid prototyping of interior/exterior components for design validation and early-stage testing with short lead times.
Vacuum Casting/RIM
Cost-effective method to create batches of 10–100 aesthetic and functional parts for proto-vehicle builds without hard tooling.
Machining
Ideal for high-accuracy prototypes like brackets, housings, and jigs needed in vehicle validation or test setups.
Injection Moulding
Scalable supply of precision parts (100 to 10,000 units) using engineered polymers, ideal for pre-series production and market launch support.
Rapid Prototyping
SLA, SLS, MJF, Vacuum Casting, RIM and Machining for early fit-form-function validation.
Soft Tooling for Short-Run Moulds
Large Tool Room capacity for Soft Tools developed in 2 – 6 weeks.
Production Tooling
Steel moulds with manufacturability reviews for reliability.
Injection Moulding
Scalable production using in-house machines up to 1000T.
3D Printing Materials
3D Printed prototypes in ABS Equivalent, PC Equivalent, Nylon, PA12, and Glass Filled Nylon materials.
Polyurethane
Engineering Plastics mimicking Polyurethane grades for Vacuum Casting / RIM for plastics and rubber parts.
Tool Steels
Soft tools in aluminium, P20 or EN31, based on production requirements, and Production Tools in P20 HH, H13 steel.
Production Intent Polymer
Exact grade as production intent material through soft tooling, including all engineering and high-performance plastics.
Sheet Metal
Metal parts prototyping for various systems using Sheet Metal, without high investment in press tools.
Metal 3D Printing
3D Printed metal prototypes as an alternative to Casting, Forging, and Machined parts.
Blow Moulding
Blow Moulded tanks, reservoirs, bottles and other components for functional testing.
Vacuum Forming & FRP
Prototypes made using a Wooden tool through Vacuum Forming and FRP.
Overview
Your Partner in Auto Innovations
Marcopolo bridges the gap between design and deployment with fast and “accurate to design and intent” plastic manufacturing. With 25+ years of serving automotive clients, our team blends prototyping agility with production rigour to meet homologation, durability, and aesthetic demands.
Let's Bring Your Automotive Breakthrough to Life
Testimonials
What Our Clients Say?
Keep Your Production Timeline on Track
Grow from Prototype to Volume Without Changing Partners
Get a QuoteStart PrototypingWhat types of automotive plastic parts can Marcopolo prototype?
Marcopolo prototypes both aesthetic and functional automotive parts like dashboards, housings, clips, and brackets with high dimensional accuracy.
Can you deliver prototype parts in production-grade materials?
Yes. We use soft tooling and injection moulding to deliver parts in production-intent materials like ABS, PC, and Nylon for realistic validation and homologation testing.
Do you offer low-volume manufacturing for automotive parts?
Absolutely. We specialise in low-volume runs (10–100 sets) using silicone moulding or soft tooling to support early-stage development and pilot builds.